Infrastructure as a Competitive Edge

How Mehali Built an Industrial Fortress in Dahej 

In today's fast-moving manufacturing landscape, product quality alone isn't enough. 

In today’s fast-moving manufacturing landscape, product quality alone isn’t enough. To lead in the paper and packaging industry, companies must deliver consistently, scale quickly, and manage costs—all of which hinge on one thing: infrastructure.

Mehali Papers Pvt. Ltd., led by the Nathani family, demonstrates how infrastructure can become a long-term strategic advantage. Located in Dahej GIDC, Gujarat, Mehali has transformed a greenfield opportunity into a state-of-the-art coated duplex board manufacturing facility that’s built for scale, efficiency, and future growth.

A Legacy Rooted in Vision  

Before Mehali, there was Ruby Macons Ltd.—India’s leading Kraft paper manufacturer, founded and scaled by the Nathani family. With 99 successful paper projects delivered across India, Ruby Macons became a benchmark for reliability and innovation. In 2012, it was acquired by MeadWestVaco (now WestRock), validating the Nathani family's industry leadership.

After this success, the promoters returned with a fresh focus—this time on coated duplex boards, launching Mehali Papers with a vision to redefine paper manufacturing in India.

Dahej: A Strategic Location Choice  

Setting up in Dahej GIDC wasn’t incidental. This industrial hub offers:

• Excellent logistics: Seamless access for raw material inflow and product outflow

• Industrial-grade utilities: Reliable water, power, and transport infrastructure

• Room to expand: Ample space to scale operations over time

Dahej’s industrial ecosystem gave Mehali a foundation that supports both current needs and future ambitions.

The Core: 250,000 TPA Duplex Board Plant  

At the heart of Mehali’s setup is a 250,000 TPA coated duplex board manufacturing facility—placing it among India’s high-capacity players. This enables:

• Reliable high-volume output to meet bulk orders

• Flexibility in producing multiple grades and specifications

• Economies of scale that improve cost efficiency

This scale ensures Mehali can serve diverse industry needs—from FMCG and pharmaceuticals to e-commerce—with confidence and consistency.

Power Self-Sufficiency: 10 MW Captive Power Plant  

Paper production is energy-intensive. Any fluctuation in power supply can affect product quality and production timelines. To overcome this, Mehali invested in a 10 MW captive power plant, providing:

• Energy independence from grid fluctuations

• Uninterrupted operations, critical during peak demands or outages

• Long-term cost stability, reducing exposure to energy price volatility

This internal energy setup ensures operational resilience and reinforces Mehali’s commitment to reliability. 

Infrastructure Built for the Future  

Mehali’s facility isn’t just built for today—it’s engineered for tomorrow. Every part of the infrastructure reflects future readiness:

• Modular design: Capacity can be expanded without major overhauls

• Integrated layout: Raw material handling, processing, and dispatch are streamlined

• Efficient internal logistics: Reduced energy usage and turnaround times

This forward-looking design enables Mehali to respond quickly to market shifts, adopt new technologies, and introduce new product lines with minimal disruption.

Responsible Growth: Clean Operations, Trusted Reputation  

Infrastructure isn’t just about machines—it’s about how you build and run them. Mehali’s promoters have carried forward their legacy of ethical business practices, regulatory compliance, and transparent operations.

From land acquisition to commissioning on 2nd December 2016, the facility’s development was marked by discipline and clarity of purpose. Today, Mehali’s operations reflect this clean track record, making it a dependable partner for clients and stakeholders alike.

Customer-Centric Infrastructure: Built to Deliver Value  

Mehali’s infrastructure doesn’t just serve internal efficiency—it directly benefits its customers:

✅ Reliable Delivery Schedules
With large capacity and in-house power, Mehali ensures consistent output—even during disruptions.

✅ Consistent Product Quality
Controlled processes ensure high uniformity in board specifications, crucial for regulated sectors like pharma and food.

✅ Bulk Order Management
The plant handles repeat and high-volume orders without compromising on timelines or quality.

For customers, Mehali's infrastructure means peace of mind: no delays, no surprises, and no quality issues.

Infrastructure as a Launchpad for Growth  

While many companies focus on short-term setups, Mehali is investing in long-term scalability. Its infrastructure is not just a production site—it’s a growth engine.

With:

• A high-capacity production base

• A robust in-house power supply

• Expansion-ready design

• And decades of industry experience

Mehali is well-positioned to scale rapidly, meet evolving market demands, and innovate across product lines.

Conclusion: Building Beyond the Blueprint  

In manufacturing, real strength lies beneath the surface—in the planning, systems, and foresight embedded into operations. Mehali Papers Pvt. Ltd. has done more than build a factory in Dahej—it has built an industrial platform that delivers reliability, scalability, and trust.

From this strategic base, Mehali is shaping the future of coated duplex board production in India. It’s a testament to what’s possible when infrastructure is not just an operational necessity—but a competitive edge.